Battery Pack Aging Machine

Reliable Battery Pack Aging Machine Supplier

Tertron is an excellent and renowned Battery Pack Aging Machine manufacturer based in China. We possess state-of-the-art equipment and utilize premium components to produce our superior Battery Aging Machine. You can obtain the most reliable and efficient Battery Aging Machine from Tertron. Get in touch with us now to learn more about our cutting-edge technology and how it can benefit your business!

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Customizable Multi-application Battery Aging Machines

Tertron offers a range of advanced battery aging solutions, including Battery Aging Cabinets and battery aging testers. These devices are designed to accurately assess the performance and longevity of lithium batteries through comprehensive charging and discharging cycles. Our equipment enables users to set specific testing parameters, such as charge and discharge protection voltages, capacity, and step sequences. Tertron’s battery aging systems provide reliable results, ensuring the quality and safety of batteries for various applications.

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Specifications Of Battery Aging Machines

ModelChanel NumberCommunication ModeCharging Energy Saving EfficiencyCharging VoltagePort Discharge VoltageCharging CurrentDischarge CurrentDischarge Feedback EfficiencyCurrent/Voltage AccuracyRecording TimeTotal Power
6V300A-16CH128 chanelsTCP/IP (network port)80%0~100V7.5~100V0A~300A0A~300A70%±(0.05%RD + 0.05%FS)100mS~65535S96KW
60V30A-24CH192 chanelsTCP/IP (network port)90%0~60V7.5~60V0.1A~30A0.2A~30A88%±(0.1%RD + 0.1%FS)100mS~65535S54KW
60V30A-32CH256 chanelsTCP/IP (network port)90%0~60V7.5~60V0.03A~30A0.1A~30A88%±(0.1%RD + 0.1%FS)100mS~65535S64KW
60V60A-16CH128 chanelsTCP/IP (network port)90%0~60V7.5~60V0.1A~60A0.2A~60A88%±(0.1%RD + 0.1%FS)100mS~65535S 
60V100A-8CH64 chanelsTCP/IP (network port)90%0~60V7.5~60V0.2A~100A0.5A~100A88%±(0.1%RD + 0.1%FS)100mS~65535S 
60V200A-4CH32 chanelsTCP/IP (network port)90%0~60V7.5~60V0.2A~200A0.5A~200A88%±(0.1%RD + 0.1%FS)100mS~65535S 
75V30A-24CH192 chanelsTCP/IP (network port)90%0~75V7.5~75V0.1A~30A0.2A~30A88%±(0.1%RD + 0.1%FS)100mS~65535S64KW
75V30A-32CH256 chanelsTCP/IP (network port)90%0~75V7.5~75V0.02A~30A0.1A~30A88%±(0.1%RD + 0.1%FS)100mS~65535S80KW
75V60A-16CH128 chanelsTCP/IP (network port)90%0~75V7.5~75V0.1A~60A0.2A~60A88%±(0.1%RD + 0.1%FS)100mS~65535S 
75V100A-8CH64 chanelsTCP/IP (network port)90%0~75V7.5~75V0.2A~100A0.5A~100A88%±(0.1%RD + 0.1%FS)100mS~65535S80KW
100V20A-32CH256 chanelsTCP/IP (network port)90%0~100V7.5~100V0.02A~20A0.1A~20A88%±(0.1%RD + 0.1%FS)100mS~65535S 
100V30A-24CH192 chanelsTCP/IP (network port)90%0~100V7.5~100V0.1A~30A0.2A~30A88%±(0.1%RD + 0.1%FS)100mS~65535S 
100V30A-32CH256 chanelsTCP/IP (network port)90%0~100V7.5~100V0.02A~30A0.1A~30A88%±(0.1%RD + 0.1%FS)100mS~65535S96KW
100V50A-16CH128 chanelsTCP/IP (network port)90%0~100V7.5~100V0.1A~50A0.2A~50A88%±(0.1%RD + 0.1%FS)100mS~65535S 
100V60A-12CH96 chanelsTCP/IP (network port)90%0~100V7.5~100V0.1A~60A0.2A~60A88%±(0.1%RD + 0.1%FS)100mS~65535S96KW
100V60A-16CH128 chanelsTCP/IP (network port)90%0~100V7.5~100V0.1A~60A0.2A~60A88%±(0.1%RD + 0.1%FS)100mS~65535S96KW
100V100A-8CH64 chanelsTCP/IP (network port)90%0~100V7.5~100V0.1A~100A0.4A~100A88%±(0.1%RD + 0.1%FS)100mS~65535S96KW
100V120A-8CH64 chanelsTCP/IP (network port)90%0~100V7.5~100V0.4A~120A0.6A~120A88%±(0.1%RD + 0.1%FS)100mS~65535S96KW
100V200A-4CH32 chanelsTCP/IP (network port)90%0~100V7.5~100V0.5A~200A1A~200A88%±(0.1%RD + 0.1%FS)100mS~65535S96KW
120V30A-24CH192 chanelsTCP/IP (network port)90%0~120V7.5~120V0.1A~30A0.2A~30A88%±(0.1%RD + 0.1%FS)100mS~65535S96KW
120V100A-8CH64 chanelsTCP/IP (network port)90%0~120V7.5~120V0.2A~100A0.5A~100A88%±(0.1%RD + 0.1%FS)100mS~65535S96KW
120V400A-2CH16 chanelsTCP/IP (network port)90%0~120V7.5~120V0.4A~400A1A~200A88%±(0.1%RD + 0.1%FS)100mS~65535S 
150V20A-24CH192 chanelsTCP/IP (network port)90%0~150V10~150V0.04A~20A0.04A~20A88%±(0.1%RD + 0.1%FS)100mS~65535S88KW
150V20A-32CH256 chanelsTCP/IP (network port)90%0~150V10~150V0.04A~20A0.04A~20A88%±(0.1%RD + 0.1%FS)100mS~65535S 
150V100A-8CH64 chanelsTCP/IP (network port)90%0~150V10~150V0.2A~100A0.5A~100A88%±(0.1%RD + 0.1%FS)100mS~65535S132KW
150V150A-4CH32 chanelsTCP/IP (network port)90%0~150V10~150V0.2A~150A0.5A~150A88%±(0.1%RD + 0.1%FS)100mS~65535S 
150V200A-4CH32 chanelsTCP/IP (network port)90%0~150V10~150V0.4A~200A1A~200A88%±(0.1%RD + 0.1%FS)100mS~65535S132KW
150V400A-2CH16 chanelsTCP/IP (network port)90%0~150V10~150V0.4A~400A1A~200A88%±(0.1%RD + 0.1%FS)100mS~65535S132KW
100V40A-1CH8 chanelsTCP/IP (network port)90%0~100V5~100V(The lower limit voltage can be customized.)0.02A~40A0.2A~40A ±(0.1%RD + 0.1%FS)±(0.05%RD + 0.05%FS) 

What are features of Battery Pack Aging Machine

The Battery Pack Ageing Machine from Tertron is complete in terms of its solutions for lithium battery testing. With its advanced features and capabilities, this machine assures accurate and reliable results. Now, let’s find out some key differentiating factors of Tertron’s Battery Aging Testing:

Cycle Testing

Performs charging and discharging cycle tests on finished lithium batteries to assess performance and longevity

Customizable Parameters

Allows users to set specific test parameters, such as charging protection voltage, discharge protection voltage, and capacity

Editable Steps

Offers customizable testing processes through editable steps, including charging, discharging, shelving, and cycling

Automatic Connectivity

Provides automatic network connection for seamless operation, eliminating the need for manual setup

Secure Data Storage

Utilizes a robust MySQL database to securely store and protect test data, preventing accidental loss

Modular Design

Employs a modular design with single-channel independent control for flexibility and precision in testing

Advantages of Battery Pack Aging Machine

Tertron’s Battery Pack Aging Machine boasts several advantages that contribute to its exceptional performance and reliability. These advantages ensure accurate testing results and provide a safe operating environment. Now, let’s delve into the specific benefits offered by Tertron’s Battery Pack Aging Machine:

Precise Charging

Offers constant current and constant voltage charging functions for accurate battery charging

Consistent Discharging

Provides constant current discharge functionality to ensure stable and reliable battery discharging

Protection Verification

Detects the effectiveness of charging and discharging protection mechanisms through comprehensive testing

Capacity Recording

Records the charging and discharging capacity of batteries for detailed performance analysis

Multi-Layer Safety

Incorporates anti-reverse connection protection, upper and lower voltage limit protection, and safe discharge current protection to ensure operator and equipment safety

Versatile Battery Compatibility

Accommodates a wide range of battery types and sizes, as long as they fall within the test range

Why Choose Tertron?

Extend Your Reach: Your Professional Battery Pack Aging Machine manufacturer in China

Tertron’s success in the battery testing equipment industry can be attributed to several key advantages that set the company apart from its competitors. These advantages encompass various aspects of the business, from research and development to customer service.  

Dedicated Research Team

Consists of professional technical experts focused on developing cutting-edge battery testing equipment and solutions

Comprehensive After-sales Service

Provides 24/7 support to ensure customer satisfaction and prompt resolution of any issues

Strict Quality Assurance

Adheres to ISO, CE, UL, and SGS standards, guaranteeing high-quality products from raw materials to finished goods

Competitive Pricing

Provides factory-direct prices, ensuring the most competitive rates in the market

Frequently Asked Questions

Want to know more about Battery Pack Aging Machine

What is a Battery Aging Machine?

The aging machine, also known as a Battery Life Cycle Tester or Battery Aging Tester, is a specialized piece of equipment designed to simulate the aging process of batteries by subjecting them to repetitive charge and discharge cycles under controlled conditions. The equipment has four stages as follows: charging, discharging, shelving, and cycling.

While a regular battery tester measures the current state of a battery, a Battery Aging Machine focuses on predicting the battery’s future performance by artificially accelerating the aging process through controlled cycling.

When selecting a Battery Aging Machine, pay attention to parameters such as the supported battery types, voltage and current ranges, number of channels, cycle life, and data accuracy.

To set up a Battery Aging Machine, first ensure proper electrical connections and safety measures. Then, configure the desired cycling parameters using the machine’s interface, load the batteries, and start the aging process. Monitor the progress regularly.

If you encounter issues with your Battery Aging Machine, first refer to the troubleshooting guide in the user manual. Check for common problems like loose connections, software glitches, or calibration errors. If the issue persists, contact the manufacturer’s support team.

Battery Aging Machines are used in various applications, such as quality control in battery manufacturing, research and development of new battery technologies, and lifecycle testing for batteries used in electric vehicles, consumer electronics, and energy storage systems.

Battery aging is primarily influenced by internal chemical reactions that cause materials within the battery to degrade over time, leading to diminished capacity. There are several key factors that impact the rate of battery aging:

 

  1. **Temperature**: High temperatures accelerate chemical reactions within the battery, increasing the aging process. Ideally, batteries should be kept at room temperature (around 25°C or 77°F) to minimize aging.

 

  1. **State of Charge (SOC)**: Maintaining a battery at a SOC of around 50% is considered optimal, as extreme SOCs can increase the rate of aging. Keeping a battery fully charged above its natural resting voltage can also expedite aging.

 

  1. **Charge/Discharge Cycles**: Frequent and deep charge/discharge cycles lead to faster aging due to the constant stress placed on the battery materials.

To calculate battery aging, you must consider two main aging factors related to temperature and state of charge (SOC) advanced Battery Management System (BMS).

 

  1. **Aging Factor Temp**: This is a weighted number representing the time a battery spends at temperatures higher than room temperature (25°C), which accelerates aging as the temperature further rises. The formula is Ft = h*(0.002t² + 0.03t), where “t” is the temperature rise above 25°C and “h” is the battery’s calendar life in hours. Smaller values of this factor indicate better aging performance.

 

  1. **Aging Factor SOC**: This factor tracks hours when the battery is stored in an over- or under-charged state, essentially when it is held outside optimal charge conditions. The formula captures time spent above and below specific voltages. The formula is Fc = ∑ (V > 13.8) h + ∑ (V > 14.2) h + ∑ (V < 10.8) h, with time increased at varying rates depending on the voltage ranges (specifically applicable to a 12V nominal battery). These increments indicate accelerated aging due to poor charge maintenance.

 

Both values help model and predict future battery performance by tracking how different conditions speed up degradation rates.

Dissimilar aging mechanisms characterize battery components. Binder and electrolyte decomposition, current collector corrosion, melting and deterioration of the separator, and structural disorder and disintegration of the cathode into metals are some among them.

Choose settings that use less battery

Let your screen turn off sooner.

Reduce screen brightness.

Set the brightness to change automatically.

Turn off keyboard sounds or vibrations.

Restrict apps with high battery use.

Turn on adaptive battery.

Delete unused accounts.

Turn on dark theme.

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