Battery Sorting Machine

No.1 Battery Sorting Machine Manufacturer in China

Tertron is an outstanding manufacturer and provider of Battery Sorting Machines in China. Our Battery Sorter delivers exceptional performance and is suitable for a wide range of battery applications. Tertron’s advanced production facilities allow us to offer comprehensive Battery Sorting Machine solutions to meet all your needs. Contact us today for more information!

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24/7 after-sales support, prompt issue resolution

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Customized different models of Battery Sorting Machines

Tertron has today a wide range of advanced Battery Sorting Machines that would make your task of manufacturing batteries one step easier. It has Battery Sorting Systems that can sort cylindrical, prismatic or pouch cells according to their voltage and internal resistance. The Battery Sorters boast high speed, easy setting-up, and compatibility with other equipment. These machines are truly a Tertron contribution to improving battery pack quality and reliability. Explore the range for the right solution to your 18650, 21700, 26650, or 32650 cell sorting needs.

 

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Specifications Of Battery Sorting Machines

ModelAxis NumberSizeWeightAdaptation BatteryPower SupplyWorking PowerShaft TravelSpot Welding SpeedNickel Sheet Thickness
TC-YCSM-20ZXC9L1540mm*W1000mm*H1800mm400 kg18650/21700/26650/26700/32700 (Universal style)Three phase ~380V±10%/50Hz±10%<2000WY-axis stroke: 560mm, Z-axis stroke: 240mm0.7-0.8S/piece; 4000-4500 pieces/hBelow 0.5
TC-YCDM-10ZX4L1000mm*W1000mm*H1800mm280 kg18650/21700/26650/26700/32700 (Universal style)Single phase ~380V±10%/50Hz±10%<2000WX-axis travel: 540mm, Y-axis travel: 380mm0.7-0.8S/piece, 1500-1800PCS/hBelow 0.5
TC-YCSM-20XZA8L1440mm*W1000mm*H1800mm400 kg18650/21700/26650/26700/32700 and so onThree phase ~380V±10%/50Hz±10%<2000WY-axis stroke: 560mm, Z-axis stroke: 240mm0.7-0.8S/piece; 4000-4500 pieces/hBelow 0.5

The Lowest-Cost Strategy Is To Choose Tertron Battery Sorting Machine

Tertron, with its experienced specialist,  Precision redefined: with advanced testing technology, Our Battery Tester guarantees precise results, rapid testing and robust compatibility for diverse batteries

What are features of Battery Sorting Machine

Tertron’s Battery Sorting Machine streamlines the battery manufacturing process with its advanced features. The machine offers precise sorting, efficient integration, and customizable settings to meet various production requirements. Here are the key features that set Tertron’s Battery Sorting Machine apart:

Precise Sorting

Transports lithium batteries to designated channels based on preset voltage and internal resistance values

Efficient Integration

Integrated automatic feeding and collecting ensures neat cell arrangement and improved efficiency

Full Alerts

Full material alarm function alerts when input hopper is empty or output channels are full

Data Management

Stores data on a USB drive, allowing easy transfer to a computer for analysis and record-keeping

Customizable Settings

Allows customers to set voltage and internal resistance parameters according to their requirements

Efficiency Boost

Integrates with automatic insulation systems and pasting machines to further enhance production efficiency and reduce labor costs

Advantages of Battery Sorting Machine

Tertron’s Battery Sorting Machine offers a range of advantages that set it apart in the industry. With its advanced features, the machine ensures high precision, efficiency, and reliability in the battery sorting process. Here are the key benefits of using Tertron’s Battery Sorting Machine:

High Precision and Consistency

The fully automatic battery sorting machine uses high quality battery tester for voltage and resistance measurements, ensuring high accuracy and consistency. Voltage repeatability error is within ±0.3mV, and internal resistance repeatability error is within ±0.3mΩ.

Advanced Control and Reliability

The machine's actuator is controlled by a servo motor for precise and stable operation. The electrical control system features a modular design, offering high integration, versatility, and reliability.

Efficient Production

The testing system integrates cell loading, voltage testing, internal resistance testing, shunting, and cell receiving processes. It can simultaneously test different cells in 5 processes, greatly saving time. Custom multi channels support up to many sets of voltage and internal resistance, significantly improving sorting efficiency.

Flexible Sorting Modes

The testing system supports both dynamic and manual sorting modes, allowing users to choose based on different battery pack components.

Comprehensive Test Data

Test data includes test time, cell barcode (requires cell barcode scanning module), cell voltage value, internal resistance value, and cell receiving slot. Data can be uploaded to a server for management and control.

High-Capacity Storage

Large feeding space can hold up to 500 cells at a time, eliminating concerns about insufficient space.Utilizes a database management mode for long-term storage and strong traceability.Equipped with a touch operating system and humanized operating system for convenient and fast operation.

Choose Tertron to meet your needs

Extend Your Reach: Your Professional Battery Sorting Machine manufacturer in China

Tertron stands out in the battery machinery industry with its commitment to quality, efficiency, and customer satisfaction. The company’s strengths lie in its advanced facilities, skilled workforce, and adherence to international standards. Here are the key advantages that set Tertron apart:

Quality-first approach

Tertron prioritizes product quality and customer service to achieve mutual benefits and win-win situations

Comprehensive customer support

Tertron offers a 2-year warranty, free technical training, and professional guidance for installation and use

Rapid response

Tertron provides 24-hour fast response and tracking services to address customer needs

Advanced facilities

Tertron has a large-scale R&D and production base with advanced manufacturing equipment

Skilled workforce

Tertron employs a team of professional management and technical talents to manage the enterprise

Certified quality

Tertron holds ISO, CE, UL, and SGS certificates, ensuring strict quality control from raw materials to finished products

Frequently Asked Questions

Want to know more about Battery cell sorting machine

What is a Battery Sorting Machine?

A Battery Sorting Machine is an automated system that sorts and classifies batteries based on their electrical parameters, such as voltage and internal resistance, ensuring consistent battery quality for downstream processes.

Battery Sorting Machines offer high-speed, accurate, and consistent sorting compared to manual methods. They improve efficiency, reduce human error, and enhance overall battery pack performance.

 

Battery Sorting Machines provide more precise and reliable sorting than weight-based or visual inspection methods. They measure key electrical parameters, ensuring each battery meets your specified criteria.

A typical Battery Sorting Machine measures voltage (V), internal resistance (mΩ), and sometimes temperature (°C) of each battery cell. High-end models may also assess capacity (Ah) and self-discharge rate.

To set up a Battery Sorting Machine, follow these general steps:

  1. Connect power and compressed air supplies
  2. Load batteries into the input hopper
  3. Set sorting parameters via the control panel
  4. Start the machine and monitor the sorting process
  5. Collect sorted batteries from output bins

To operate your Battery Sorting Machine safely:

– Wear protective gear, especially insulated gloves

– Keep the work area clean and free of metal debris

– Do not mix battery types or sizes in the same batch

– Regularly inspect and maintain the machine

– Follow all manufacturer guidelines and local safety regulations

Most Battery Sorting Machines are designed for a specific battery type (e.g., lithium-ion) and size (e.g., 18650). However, some advanced models offer interchangeable components to accommodate different battery specifications. Check with the manufacturer for multi-type/size options.

Battery Sorting Machines are essential for battery pack assembly in various industries:

– Consumer electronics (smartphones, laptops)

– Electric vehicles (cars, buses, scooters)

– Energy storage systems (grid, residential, commercial)

– Medical devices (defibrillators, surgical tools)

– Aerospace and defense (satellites, military equipment)

Integrating a Battery Sorting Machine into your production line ensures consistent battery quality, reduces assembly time, and minimizes product returns or warranty claims. It helps you optimize battery pack performance, safety, and customer satisfaction.

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