Battery Spot Welding Machine
No.1 Battery Spot Welder Manufacturer in China
Tertron is one of the premier battery manufacturing equipment suppliers in China. We offer top-notch Battery Spot Welders that can supercharge your battery production. Our machines feature high precision, fast speed, easy operation and low maintenance. We have the full expertise to provide tailored solutions for your unique needs. Send us your specifications today!
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Types of Battery Spot Welding Machines Manufactured by Tertron
Tertron presents some highly versed Battery Spot Welding Machines that harness all the technical prowess to cater to any kind of demand in a manufacturing plant. Dual welding heads, precision controls and automatic feeding give a machine unrivaled consistent and quality welds. The machines are further programmed for different custom welding solutions with built-in quality assurance systems for optimized performance across materials and thicknesses. Tertron’s spot welders such as the 18650 model and other touch screen-operated products are ideal machines for battery pack welding applications requiring proven efficiency and reliability.
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Specifications Of Battery Spot Welding Machine Manufactured By Tertron
| Model | Axis Number | Size | Weight | Adaptation Battery | Power Supply | Working Power | Shaft Travel | Spot Welding Speed | Nickel Sheet Thickness |
| TC-YCSM-20ZXC | 9 | L1540mm*W1000mm*H1800mm | 400 kg | 18650/21700/26650/26700/32700 (Universal style) | Three phase ~380V±10%/50Hz±10% | ＜2000W | Y-axis stroke: 560mm, Z-axis stroke: 240mm | 0.7-0.8S/piece; 4000-4500 pieces/h | Below 0.5 |
| TC-YCDM-10ZX | 4 | L1000mm*W1000mm*H1800mm | 280 kg | 18650/21700/26650/26700/32700 (Universal style) | Single phase ~380V±10%/50Hz±10% | ＜2000W | X-axis travel: 540mm, Y-axis travel: 380mm | 0.7-0.8S/piece, 1500-1800PCS/h | Below 0.5 |
| TC-YCSM-20XZA | 8 | L1440mm*W1000mm*H1800mm | 400 kg | 18650/21700/26650/26700/32700 and so on | Three phase ~380V±10%/50Hz±10% | ＜2000W | Y-axis stroke: 560mm, Z-axis stroke: 240mm | 0.7-0.8S/piece; 4000-4500 pieces/h | Below 0.5 |
The Lowest-Cost Strategy Is To Choose Tertron Battery Spot Welder
Tertron, with its experienced specialist, Precision redefined: with the advanced testing technology, Our Battery Assembly Equipments guarantees precise results, rapid testing and robust compatibility for diverse batteries
The features of Battery Spot Welding Machine
Tertron’s Battery Spot Welding Machine is designed to deliver efficient, high-quality welds for various battery manufacturing applications. With a range of advanced features and customizable settings, our machines offer precision, reliability, and ease of use. Here are some key features of our Battery Spot Welding Machines:
User-Friendly Interface
With an intuitive touch screen, multiple user profile support, and welding needle replacement prompts for easy operation and optimal performance.
Continuous Output Mode
Keeps the continuity of energy density, shortens welding time, and reduces base metal deformation and discoloration.
Current Limit Setting
Upper and lower limits of current can be set to simply judge welding quality, suitable for welding automation platforms.
Servo Motor Upgrade
New version equipped with servo motor, featured with more fast and stable welding, fastest welding speed 0.3s/spot.
Alarm Prompt
Provides clear alarm prompts to alert operators of any issues or maintenance needs. Like Welding Needle Replacement Prompt, False Welding Alarm and so on.
Adjustable Power Settings
Including versatile power selection, feedback voltage control, preheating function, energy density optimization, wide current range, and quality control features, ensuring high-quality welds for various product requirements.
Advantages of Battery Spot Welding Machine By Tertron
Differentiate Tertron’s Battery Spot Welding Machine from others as it would be one of the best machines for battery welding in terms of precision, reliability, and user friendliness.
Unwavering Performance
- High Stability: Our machines maintain consistent performance throughout extended periods of operation, ensuring reliable results. - Strong Generality: Versatile and adaptable, our spot welders can handle a wide range of battery welding applications.
Precision Control
- Production Control: Advanced control systems enable precise regulation of welding parameters for optimal output. - Efficient and Precise: Our machines deliver fast, accurate welds, maximizing productivity without compromising quality. - Adjustable Pulse Width: Welding pulse width can be fine-tuned, resulting in firm welds with minimal spatter and discoloration.
Efficient Temperature Management
Tertron's Battery Spot Welding Machine features intelligent cooling with air or water options, extensive file storage for up to 99 groups, and a one-button calibration function for effortless joint deviation correction, ensuring optimal welding performance and user convenience.
High Performance and Durability
Tertron's Battery Spot Welding Machine achieves impressive welding efficiency with speeds under 0.35s per spot and up to 2,800 cores per hour, while imported core parts from Japan and Taiwan ensure superior accuracy, stability, and lifespan.
Safety and Continuity Assurance
Tertron's Battery Spot Welding Machine ensures operational safety with automatic fault detection, alarm, and stop functionality, while also offering power outage protection through breakpoint continuation and manual adjustment capabilities.
Adaptable and Customizable
Tertron's Battery Spot Welding Machine offers customizable options with a selection of welding machines tailored to specific customer needs, along with flexible welding sequences through easily switchable A-side and B-side fixture processing.
Why Choose Tertron?
Extend Your Reach: Your Professional Battery Spot Welder Manufacturer in China
Tertron stands out as a global leader in battery production equipment, offering a wide range of advantages to its customers. With a strong focus on innovation, quality, and customer satisfaction, Tertron consistently delivers solutions that drive success.
Worldwide Expertise
Tertron boasts a strong global presence, having exported to over 40 countries and implemented more than 60 comprehensive solution projects for lithium-ion battery and supercapacitor production equipment.
Comprehensive Support
Tertron offers dedicated customer support, including on-site installation and training, as well as prompt, 24/7 technical assistance to ensure smooth implementation and operation of our equipment.
Personalized Offerings
Tertron provides customization capabilities, offering tailored solutions for battery packs based on specific requirements, along with factory-direct pricing and professional customization services to meet individual needs.
Collaborative Approach
Tertron maintains an unwavering commitment to quality, reasonable prices, and mutual benefit, striving for long-lasting, win-win partnerships with valued customers.
Quality Assurance
Tertron ensures the highest quality standards through rigorous pre-shipment testing conducted by professional engineers and a 100% final inspection before delivery.
Competitive Advantage
Tertron offers cost-effective solutions by providing higher quality products at the same price point or equivalent products at lower prices, giving customers a competitive edge.
Frequently Asked Questions
Want to know more about Battery Spot Welding Machine
What is a Battery Spot Welding Machine?
Battery Spot Welding Machines are essential tools required in manufacturing and assembly of battery packs. It is primarily the application of this welding machine when it comes to electric vehicles and renewable energy systems; welding two or more metal surfaces with continuous joining application of heat and pressure. All this happens while supplying an electric current through the pieces of work, producing heat as a consequence of electrical resistance and melting them together under the melting point. A machine usually consists of fixtures that contain electrodes, a transformer, and the controlled method for welding parameters like current, pressure, and time. This sort of production is extremely rapid, and after cooling, creates a tight mechanical joint. Depending upon how the surfaces are prepared, namely cleaning them and preparing parameters, speed increases in execution and safety is primarily kept.
How does a Battery Spot Welder differ from traditional welding methods?
Unlike traditional welding that melts and fuses materials, a Battery Spot Welder uses resistance heating to create localized welding points, making it ideal for delicate battery cell connections.
What are the key advantages of using spot welding machines for 18650 battery packs?
The key advantages of using spot welding machines for 18650 battery packs include:
- **Speed and Efficiency**: Spot welding machines can perform quick and efficient welds, enabling high production rates.
- **Precision**: They provide precise and consistent welds, ensuring reliable connections between battery cells.
- **Heat Control**: The process minimizes heat transfer to battery cells, reducing the risk of damage during welding.
- **Cost-effectiveness**: Spot welding machines are relatively affordable, offering a cost-effective solution for battery pack assembly.
What materials are suitable for battery spot welding?
For battery spot welding, suitable materials include nickel strip, copper strip, pre-tabbed cells usually made of nickel or copper, and welding wire made from nickel or copper. Nickel strip is favored for its conductivity and corrosion resistance, being economical and versatile for standard applications. Copper strip provides higher conductivity, making it suitable for high-performance, efficiency-critical applications despite its higher cost. Pre-tabbed cells simplify the assembly process with consistent welds but offer less customization. Welding wire is flexible for intricate connections, with copper being more conductive, though prone to oxidation.
What are the advantages of using copper strip over nickel strip in battery welding?
Copper strips have a significant advantage over nickel strips in battery welding due to their higher conductivity. This results in lower resistance and potentially improved power delivery within the battery pack, which is particularly beneficial for high-performance applications. Copper strips are often chosen for applications where maximizing efficiency is critical, such as in electric vehicles and power tools. However, it’s important to note that copper strips are generally more expensive and require careful handling to prevent oxidation compared to nickel strips.
How do pre-tabbed cells affect the welding process in battery assembly?
Pre-tabbed cells come with pre-installed tabs, usually made of nickel or copper, that are already welded to the cell terminals. This feature simplifies the assembly process, ensuring consistent and reliable welds.
How can I troubleshoot problems with my Battery Spot Welder?
To troubleshoot problems with your battery spot welder, consider the following solutions based on common issues:
- **Burned-Through Solder Joints**:
– Check if the welding current is excessive and adjust to appropriate levels.
– Ensure electrode pressure is not too high.
– Clean the electrodes, nickel strip, and battery to remove any dirt.
– Ensure the electrode tips are making proper contact.
– Inspect the nickel strip for defects and consider the material and thickness of the strip.
- **Excessive Indentation**:
– Verify if the welding current is excessive and reduce it if necessary.
– Ensure electrode pressure is not overly high.
– Check the diameter and condition of the electrode end face; it should not be too small or deformed.
– Ensure the end faces of the electrodes are parallel.
- **Weak or Small Solder Joints**:
– Increase the welding current if it’s too low.
– Adjust the high electrode pressure accordingly.
– Clean the electrodes, nickel strip, and battery.
– Lengthen the welding time if too short.
– Ensure good contact in the welding circuit.
– Check the material and thickness compatibility of the nickel strip.
- **Burn Marks or Scratches**:
– Reduce the welding current if excessive.
– Increase the electrode pressure if too low.
– Clean the electrode end face.
– Improve cooling of the electrode tip.
– Smooth the electrode end face as needed.
– Inspect the nickel strip for defects.
- **Large Spatter During Welding**:
– Adjust excessive welding current.
– Ensure sufficient electrode pressure.
– Clean the electrodes, nickel strip, and battery.
– Enhance cooling of the electrode tip.
– Check material and thickness compatibility of the nickel strip.
- **Cracks in Solder Joints**:
– Reduce excessive welding current.
– Increase electrode pressure if insufficient.
– Ensure cleanliness of the nickel strip and battery.
– Properly align the electrodes.
– Inspect the nickel strip for any defects.
What safety precautions should I take when using a Battery Spot Welding Machine?
Safety precautions include wearing protective gear (eyewear, gloves), ensuring proper ventilation, avoiding contact with live electrical parts, and following the manufacturer’s safety guidelines.
Can a Battery Spot Welder be used for different battery types and sizes?
Yes, most Battery Spot Welders can accommodate various battery types (Li-ion, NiMH, etc.) and sizes by adjusting the settings and using appropriate electrodes.
What are some common applications for Battery Spot Welding Machines?
Battery Spot Welding Machines are commonly applied in several industries due to their ability to ensure the conductivity and structural stability of battery components. The main applications include:
- **Electric vehicle and hybrid vehicle manufacturing**: These machines are used to connect battery cells into battery packs, ensuring the stability and reliability of the battery packs. They complete welding tasks swiftly and accurately, which enhances production efficiency.
- **Solar panel manufacturing**: In solar panels, these machines help connect the cells to form a battery pack, ensuring excellent contact and conductivity between the cells. This process boosts the efficiency and longevity of the solar panels.
- **Battery assembly and repair**: Spot welders are crucial in assembling and repairing batteries. They link battery cells into battery packs and repair damaged components, thanks to their high-precision welding capabilities.
- **Electronic equipment manufacturing**: Battery spot welders are utilized to weld connections between batteries and electronic devices to guarantee the devices’ stable performance and normal operation. This precision in welding enhances production quality and efficiency.