Capacity Grading Machine

Top Manufacturer of High-Precision CE Approved Battery Capacity Grading Machines in China

Tertron’s Capacity Grading Machine delivers high precision and versatility for battery testing! When you require dependable equipment to grade battery capacity, trust in Tertron. As a leading manufacturer of battery testing systems, we have supplied Capacity Grading Equipment to customers worldwide.

Cost-Effective Pricing Choices

Comprehensive battery detection function

Provides Comprehensive Statistics

Personalized customization service

Different Types of Capacity Grading Machines

As the most capable Cell Capacity Grading Machine manufacturer in China, we provide machinery suitable for various scenarios. Whether you need to test cylindrical, prismatic, or soft-pack batteries, or require 48, 128, or even 512 channels, or seek Conventional Linear or Constant Temperature types of Battery Capacity Testers, Tertron can meet your needs with the highest quality and most competitive prices.

Features of Capacity Grading Machine

Tertron’s Customized Capacity Grading Machine offers a comprehensive solution for battery testing. With its integrated design, modular construction, independent CCCV sources, flexible software, high-speed transmission, digitized data management, wide battery type support, scalable channel count, and multiple testing modes, it delivers top quality at competitive prices.

Integrated Structure

Integrated structural design provides a stable, durable, and visually impressive system

Modular manufacturing

Modular manufacturing approach allows for strong adaptability to different requirements and simplifies maintenance procedures

Independent CCCV

Each battery testing channel is equipped with an independent constant current and constant voltage (CCCV) source to ensure channels do not interfere with each other

Compatibility

Highly flexible configuration software enables rapid switching between different battery models for more convenient testing

High efficiency

Employs a high-speed circulating line transmission mode for precise and efficient execution of testing steps, with substantial room for further speed optimization

Digitization

Digitized data management with standard functionality to save collected data to the Manufacturing Execution System (MES), along with options to integrate with Electronic Standard Operating Procedures (ESOP) and workshop management dashboards

Why Choose Us?

Extend Your Reach: Your Professional Capacity Grading Equipment Manufacturer in China

Tertron, a leading battery equipment manufacturer, combines expertise, scale, and customer focus on delivering two innovative products that address diverse battery testing needs.

Competitive Pricing

Competitive pricing, offering high quality at the same price point or equivalent products at lower prices

Fast Delivery

Swift delivery, with regular products shipped within 3-5 days and customized products within 15-25 days

Huge Production Capacity

Extensive factory space exceeding 10,000 square meters, enabling substantial production capacity

Professional Team

Dedicated service from a team with 10 years of experience, including on-site installation, training, and 24/7 support

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Specification Of Capacity Grading Machine

ModelDevice sizeDevice ChannelWorking Power ConsumptionSupport Battery SpecificationsWorking Power SupplyCharging/Discharging Voltage RangeCharging/Discharging Current RangeCurrent Measurement Control AccuracyTime Measurement Control AccuracyVoltage Control/Sampling Resolution
TCS37-128-30AL1880xW1030xH1843mm128 channels≤32 KWLength:65-210mm, Thickness:15-70mm, Height:80-230mm, Tab:40-150mmThree-phase five-wire system AC380±10%/50HzDC 0mV~4.5V/DC 2V~4.5V80mA~30A±(0.5‰ reading + 0.5‰ full scale)≤±0.1%1mA
TCS37-160-40AL1880xW1008xH2033mm160 channels≤28 KWLength:90-210mm, Thickness:16-70mm, Height:80-210mm, Tab:40-150mmThree-phase five-wire system AC380±10%/50HzDC 0mV~4.5V/DC 2V~4.5V100mA~40A±(0.5‰ reading + 0.5‰ full scale)≤±0.1%1mA
TCS33-128-30AL900xW860xH1840mm128 channels≤24KWDiameter: 18-32mm; Length: 65-180mm      
TCS33-512-3AL1622xW859xH1840mm512 channels≤33KWDiameter: 18-32mm; Length: 65-180mm      
TCS34E-64-60AL1050xW1230xH1840mm256 channels≤24KWBatteries with tabs on both sides: Length 230-265mm, Width 110-180mmThree-phase 5 wire system AC380V±10%,50HZDC 0mV~4.5V/DC 2V~4.5V120mA~60A±(0.5‰ reading + 0.5‰ full scale)≤±0.1%1mA
TCS34-192-60AL3402xW1400xH1754mm192 channels≤72KWLength: 30-300mm; Width: 20-260mm; Thickness: 3-20mmThree-phase 5 wire system AC380V±10%,50HZDC 0mV~4.5V/DC 2V~4.5V120mA~60A±(0.5‰ reading + 0.5‰ full scale)≤±0.1%1mA

Frequently Asked Questions

Want to know more about Capacity Grading Machine

What is a Capacity Grading Machine and how does it work?

A Capacity Grading Machine is a device used to test and grade the capacity of batteries. It works by applying a controlled discharge current to the battery and measuring the voltage and capacity over time to determine the battery’s performance and quality.

Capacity Grading Machines offer several advantages over other methods:

– High precision and accuracy

– Automated testing and grading process

– Ability to test multiple batteries simultaneously

– Generate detailed test reports and data analysis

A cell grading machine assesses cells based on crucial factors: capacity, voltage, and temperature. It examines the cell’s charge storage efficiency, verifies voltage compliance, and monitors temperature to avert overheating.

Some important technical parameters include:

– Number of testing channels

– Current and voltage measurement range and accuracy

– Supported battery types and sizes

– Data acquisition rate and resolution

– Software features and analysis capabilities

The basic steps to operate a Capacity Grading Machine are:

  1. Install the machine and connect power and data cables
  2. Load batteries into the testing slots/fixtures
  3. Set up testing parameters using the control software
  4. Start the testing process and monitor progress
  5. Analyze test results and generate reports

Refer to the machine’s user manual for detailed instructions.

If you encounter issues with your Capacity Grading Machine:

  1. Check power connections and cables
  2. Ensure batteries are properly installed and connected
  3. Verify testing parameters are correctly configured
  4. Restart the machine and software
  5. Contact the manufacturer’s support if problems persist

Yes, some key safety considerations include:

– Wear protective gear like gloves and goggles

– Ensure proper ventilation to avoid gas buildup

– Handle batteries carefully to prevent damage/short circuit

– Keep flammable materials away from the machine

– Do not open or modify the machine without authorization

Most Capacity Grading Machines support a wide range of battery types, including:

– Cylindrical cells (18650, 21700, etc.)

– Pouch cells

– Prismatic cells

– Custom battery packs

 

Check the machine’s specifications for supported battery dimensions.

Capacity Grading Machine data can be used for QC in several ways:

– Set pass/fail criteria based on capacity, voltage, etc.

– Identify and isolate substandard batteries

– Track battery performance over time

– Generate batch reports and statistical analysis

This data helps ensure consistent battery quality and performance.

Capacity Grading Machines are widely used in industries such as:

– Battery manufacturing and production

– Electric vehicle and energy storage systems

– Consumer electronics and portable devices

– Research and development labs

– Battery recycling and second-life assessment

 

They are essential tools for ensuring battery quality and reliability.

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