Battery Integrated Testing Machine
No.1 Battery Pack and Bms Testing Systems Factory in China
Tertron is one of the most reliable suppliers you can always count on for your advancing battery testing needs. We are your well-equipped manufacturers of your desired models of Battery Integrated Testing Machines. We have the finest range of selections that are perfectly suitable for any of your testing requirements. You can consult us and we can provide you with support on designing or customizing your specific Battery Integrated Testing Machines. Tertron is your dedicated partner and source for any of your particular battery testing equipment demands.
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Types of Battery Integrated Testing Machine Manufactured by Tertron
Tertron possesses in the range of its dynamic portfolio advanced battery pack and BMS testing systems to cater to the diverse needs of battery manufacturers as well as researchers. Tertron’s integrated battery testers form one of the comprehensive solutions within which facilities are provided to allow for accurate testing and analysis of many parameters with respect to the different battery packs while ensuring that such batteries comply with given standards. If this is the case for the high-power testing capabilities for electric vehicle packs or for good and effective equipment for production line testing, it is in tertron’s battery-integrated testing machines that such results are made available in a much better performance view.
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Specifications Of Battery Integrated Testing Machine Manufactured By Tertron
| Parameters | Value |
| Model | YC – 60V30C100D |
| Size | L720xW650xH1200mm |
| Power Supply | Single phase ~AC220V±10% |
| Voltage measurement range | ±60V\100V |
| Charging voltage range | 0~60V |
| Discharging voltage range | 5~100V |
| Charging current range | 0.1~300A(Custom) |
| Charging overcurrent protection current range | 0.1~300A(Custom) |
| Discharging current range | 0.1~900A |
| Discharging overcurrent protection current range | 0.1~900A |
| Voltage accuracy | ±0.05% of F.S±0.05% of F.D |
| Charging current accuracy | ±0.5% of F.S±0.5% of F.D |
| Discharging current accuracy | ±0.2% of F.S±0.2% of F.D |
| Discharging overcurrent testing accuracy | ±2A |
| Charging overcurrent testing accuracy | ±2A |
| Voltage resolution | 1mV |
| Current resolution | 1mA |
The Lowest-Cost Strategy Is To Choose Tertron Battery Integrated Tester
Tertron, with its experienced specialist, Precision redefined: with the advanced testing technology, Our Battery Assembly Equipments guarantees precise results, rapid testing and robust compatibility for diverse batteries.
The features of Battery Pack and Bms Testing Systems
Battery Integrated Testing Machine, a cutting-edge solution for comprehensive battery testing and evaluation. With its advanced features and capabilities, this machine streamlines the testing process, ensures accurate results, and enhances overall battery performance.
Multiple Modes Support
The system offers adjustable modes, including DC electronic load mode for precise testing, battery production test fast mode for efficient manufacturing, and correction mode for accurate calibration, providing flexibility and adaptability to various testing requirements.
Customizable Functions
Customizable functions include temperature and single cell voltage sampling, frequency output, switch action, MES integration, and step test mode, providing a tailored testing solution for specific requirements and seamless data integration with manufacturing systems.
Self developing software
PC High Configuration Hardware + Independent Development Card + Motor + Pneumatic + Sensor Coordination
Comprehensive Battery Pack Tests
Comprehensive battery pack testing encompasses conformance assessments for standards compliance, measuring internal resistance, evaluating load performance, verifying high current and short circuit protections, and assessing continuous charging endurance.
Fast and Accurate Testing
Combining a 32-bit ARM processor for faster processing with a 16-bit AD converter for highly accurate measurements, this testing system delivers higher speed, greater precision, and supports multiple devices simultaneously for significantly improved testing efficiency.
Wide Range of Applications
This versatile testing system supports a wide range of applications, including automotive electronics, R&D, aerospace, marine, solar energy storage, electric vehicles, backup power, and communication power supplies.
Advantages of Battery Integrated Testing Machine
Differentiate Tertron’s Battery Integrated Testing Machine from others as it would be one of the best machines for battery welding in terms of precision, reliability, and user friendliness.
Extensive Test Items
The system offers a comprehensive range of test items, including open circuit voltage, AC internal resistance, discharge and charging tests, overcurrent protection assessment for both discharge and charging, and short circuit protection evaluation, ensuring thorough battery performance and safety analysis.
Self-Checking and Programming
The device runs its own checks before operation, minimizing faults. Software-driven controls and a user-friendly interface allow straightforward test adjustments without heavy technical knowledge.
Isolated Communication Setup
Optical isolation secures communication between the device and the computer. It reduces interference, improves stability, and lowers error rates during data transfer without complicated wiring or extra modules.
Unified Charging and Discharging
The device enables same-port filling and discharging while supporting separate-port operation for various battery needs. This versatility fits different application scenarios without complex changes to setup.
High-Efficiency Detection
A 32-bit ARM processor and 16-bit AD converter drive precise voltage and current measurements. This design increases test speed, improves accuracy, and enables multi-device operation in one environment.
Powerful Performance Range
It supports continuous output of 2KW and handles up to 12KW load. The maximum voltage reaches 100V, while charging and discharging currents are customizable up to 20A and 120A.
Why Choose Tertron?
Extend Your Reach: Your Professional BMS Tester Manufacturer in China
Tertron stands out as a global leader in battery production equipment, offering a wide range of advantages to its customers. With a strong focus on innovation, quality, and customer satisfaction, Tertron consistently delivers solutions that drive success.
Commitment to Quality
Tertron prioritizes product quality through strict adherence to ISO9001 standards and international certifications such as ISO, CE, UL, and SGS, ensuring excellence from raw materials to finished products.
Customer-Centric Service
The company follows a quality-first and service-focused philosophy, providing tailored solutions for both new and existing clients to achieve mutual benefits and long-term partnerships.
Rapid Response Support
The company provides 24-hour support for customer queries and service requests, offering quick solutions to maintain operational efficiency and minimize downtime.
Comprehensive Warranty
Tertron offers a 1-year warranty on all products, ensuring reliability and peace of mind for global customers, alongside ongoing support for maintenance and troubleshooting.
Large Production Base
We operate a sizable R&D and manufacturing center with advanced machinery to handle stable production needs.
Free Technical Training
Comprehensive training programs are offered at no cost to help customers understand and utilize their equipment effectively, ensuring optimal usage and long-term success.
Frequently Asked Questions
Want to know more about Battery Integrated Testing Machine
What is a Battery Integrated Testing Machine?
A Battery Integrated Testing Machine is a device that measures key battery parameters, including open-circuit voltage, internal resistance, charge, and discharge. It also tests overcurrent and short-circuit protection. By detecting flawed batteries, it raises production efficiency. The machine adopts a 32-bit ARM processor and a 16-bit AD converter to process voltage and current. It supports faster speeds than similar devices and allows multiple devices to operate at the same time. Test steps are adjustable, and results can be saved for quality control. This machine is used in battery production and research across automotive electronics, aerospace, and other fields. It also supports scanning to start tests, enabling quick data tracking for consistent management.
What is Battery Management System(BMS)?
A Battery Management System (BMS) is an electronic system that manages a rechargeable battery, monitoring its state, ensuring safety, prolonging its life, and managing its performance. The BMS tracks the battery’s voltage, current, temperature, and state of charge to prevent overcharging or over-discharging, which could lead to battery failure or safety issues. It also balances the energy across the cells to ensure uniform performance and can improve the battery’s health by diagnosing issues related to charge and discharge rates.
What should I do if the machine displays an error message during testing?
If you encounter an error message, first refer to the user manual’s troubleshooting section. Check the connections, battery compatibility, and software settings. If the issue persists, contact the manufacturer’s support team.
Are there any safety precautions I should take while using this machine?
Always wear protective gear, ensure proper ventilation, and follow the machine’s safety guidelines. Do not exceed the specified voltage and current limits, and disconnect power before modifying any connections.
Can I save and analyze the test data generated by the machine?
Yes, the machine supports saving test records to a SQL database or Excel file. You can easily export and import test projects, facilitating data sharing and analysis.
How can I customize the testing functions to suit my specific needs?
The machine offers various customizable functions such as temperature sampling, single cell voltage sampling, frequency output, switch action, MES integration, and step test mode. Consult with the manufacturer to tailor the machine to your requirements.
In what applications or industries is the Battery Integrated Testing Machine commonly used?
The Battery Integrated Testing Machine is widely used in automotive electronics, power battery production, research, aerospace, marine, solar energy storage, electric vehicles, backup power systems, and communication power supplies.
How does a BMS prevent lithium-ion battery overcharging?
A Battery Management System (BMS) prevents lithium-ion battery overcharging by constantly monitoring the battery’s voltage, current, and temperature during charging. The BMS ensures that each cell operates within the specified voltage range, typically between 3.0 to 4.1 volts, to avoid overcharging. It uses sensors to track these parameters and employs safety mechanisms, such as cut-off FETs, to disconnect the battery from the charger if the voltage exceeds the maximum limit. This prevents excessive electrical input which could result in overheating and reduces the risk of battery damage or safety hazards like explosions.
What role do cut-off FETs play in a BMS?
Cut-off FETs in a Battery Management System (BMS) are primarily used to manage and protect the battery pack from potential harm due to over-discharge or over-current situations. The FETs act as electronic switches that can disconnect the battery from the load or the charging source if certain conditions are met. By controlling the flow of current, they help prevent the cells within the battery pack from discharging too deeply or being overcharged, both of which can lead to reduced battery lifespan or damage. This mechanism is particularly valuable for preventing short circuits and managing safe levels of current flow, especially in electric vehicles or bikes. For ordinary consumers, this provides a simple plug-and-play solution, while more advanced users might use it in conjunction with other systems for optimal results. Additionally, some BMS design approaches involve employing FETs primarily during the charge balancing phase, whereas protection during discharge might be achieved using other methods.
How does temperature affect lithium-ion battery performance?
– Ideal storage temperatures for lithium-ion batteries range between 5°C and 20°C, with a recommended storage temperature of 15°C to prevent capacity loss at low temperatures and hazards like fire at high temperatures.
– High ambient temperatures may lead to thermal runaway, a dangerous condition where internal battery heat exceeds its dissipation capacity, leading to possible explosions and fires.
– Careful handling according to manufacturer guidelines and proper storage conditions are essential, including storing batteries in cool, dry, ventilated areas away from direct sunlight and ignition sources.
– To mitigate risks, businesses should consider storage solutions with temperature control measures, and ensure batteries are stored and charged within safe temperature ranges.
– Proper battery maintenance is essential, such as avoiding overcharging, minimizing direct impact or damage, and ensuring batteries are stored at an appropriate state of charge.